China One-Stop Shoe Material Manufacturer
Looking for high-quality related shoe materials and industrial materials. We are a reliable Shoe Material supplier, offering personalized customization services, competitive prices and fast delivery services.
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Football shoe outsole: TPU & rubber traction plates, FG/AG/TF lugs, DIN ≤110mm³, custom injection. MOQ 2,000 pairs, REACH/RoHS. Get free samples now!
A football shoe outsole is the ground-contacting base plate of football footwear, injection-molded or compression-molded from TPU, rubber, or TPU-rubber compounds, and engineered with lugs, blades, or textured patterns to deliver traction on natural grass, artificial turf, and indoor surfaces. Solamni manufactures football shoe outsoles in FG, AG, TF, and IC configurations with Shore hardness ranging from 65A to 75D, produced on vertical injection and compression molding lines with in-house tooling. The factory supports custom traction pattern design, dual-material co-molding, and batch production from 2,000 pairs with REACH and RoHS compliance for global sportswear brands.
Technical Specifications Matrix
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Quality Control & Testing Standards
Solamni's football shoe outsole QC protocol centers on traction integrity, lug durability, and ground-contact dimensional accuracy, with testing calibrated to playing-surface conditions.
Molding process control. For TPU injection, resin is dried at 90–100°C for 3–4 hours to moisture below 0.03%, and barrel temperature is profiled across 5 zones (feed 155°C → nozzle 195°C) within ±3°C. For rubber-compound compression molding, preforms are weighed to ±1 g, mold temperature held at 160±5°C, and cure time locked per cavity. Lug cavity depth is verified by CMM at tool setup and every 5,000 shots thereafter to detect wear-induced lug-height reduction.
Physical destructive testing (per batch, AQL 2.5).
- Hardness - Shore A/D durometer, 5 readings per outsole, ASTM D2240.
- DIN abrasion - 40 m travel, 10 N load, DIN 53516.
- Lug shear - universal testing machine, lug gripped at base, shear at 90°, 50 mm/min.
- Rotational traction - servo torsion tester, outsole clamped to artificial turf substrate, 0–45° rotation, peak torque recorded.
- Flex resistance - Ross flex tester, 120,000 cycles at 22.5°, SATRA TM161, inspection for lug-root cracks.
- Compression set (rubber grades) - 25% compression, 70°C, 22 h, ASTM D395, ≤ 35%.
- Lug height and pattern - CMM, ±0.2 mm vs. CAD; pitch and stagger dimensions verified.
- Color consistency - spectrophotometer ΔE ≤ 1.2 against approved master; contact-surface fade tested by 72-hour UV exposure (ΔE ≤ 2.0).
Chemical and regulatory testing. Each raw material lot is verified by MFI (TPU, 190°C / 10 kg) or Mooney viscosity (rubber, ML 1+4 @ 100°C). Finished outsoles are screened by GC-MS for REACH SVHC and ICP-OES for RoHS restricted elements. Non-marking IC grades pass a 50 N white-paper scuff test with zero visible transfer. Third-party SGS or Intertek reports are issued on request.
Equipment backing production stability. The plant operates 14 vertical injection machines (200T–400T), 4 compression molding presses (200T–300T), 8 desiccant dryers, 2 CNC mold centers, a CMM inspection station, a servo rotational-traction tester, and a lug-shear test fixture. This setup supports consistent lug height across 8-cavity and 12-cavity tools and enables traction-coefficient batch-to-batch variation below 8%.
Industrial Application Scenarios
Position-specific match outsoles. Speed-position outsoles use bladed lug geometry in Shore 75D TPU with plate weight below 95 g per outsole, maximizing sprint traction and energy return. Power-position outsoles use wider conical lugs in 70D–72D TPU for lateral stability during physical play. Control-position outsoles incorporate textured forefoot zones with micro-lugs to enhance ball-contact friction.
Surface-specific traction systems. FG outsoles with 10–14 mm conical or bladed lugs are designed for natural grass, with lug spacing optimized for mud shedding. AG outsoles use 6–9 mm shorter, denser lugs to reduce turf-surface joint load. TF outsoles use 3–5 mm multi-directional nubs for artificial turf training. IC outsoles use 1.5–3 mm herringbone or hexagonal tread with non-marking rubber compound for indoor courts.
Wet-condition performance outsoles. For rainy-climate markets, outsoles specify deeper lug channels (≥ 4 mm groove depth) and hydrophobic TPU grades to maintain rotational traction coefficient above 0.40 on wet natural grass. Lug-root fillet radii are increased to 1.5 mm to reduce stress concentration and mud-induced lug fracture.
Private-label and brand OEM. Solamni supplies outsoles to football boot brands, sporting goods distributors, and team-equipment suppliers. Standard last geometries cover EU 36–47, and custom traction patterns can be developed from brand CAD files with a 25–30 day tooling lead time.
Aftermarket and replacement. Replacement outsoles are supplied to shoe repair workshops and online retailers, with stock FG/AG/TF patterns compatible with common football shoe lasts. Pre-treated bonding surfaces (corona, ≥ 38 dynes/cm) are standard for re-soling operations.
FAQ
Q: How does lug height and geometry affect the tradeoff between traction and injury risk on artificial turf?
Q: When should a football shoe outsole use rubber compound instead of TPU?
Q: What is the minimum order and lead time for a custom traction pattern outsole?
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why choose us
why choose our products
We specialize in providing premium-grade materials for industrial applications. Our focus on wholesale sourcing ensures you receive competitive pricing on large orders, alongside flexible fabric customization to meet your exact specifications. Whether you need high-volume production runs or specialized orders, we ensure your success with fast delivery and exceptional support.
- Bulk Sourcing: Competitive pricing for large-scale orders.
- Customization: Flexible solutions tailored to your industry needs.
- Global Shipping: Fast, reliable delivery to international markets.
- High-Quality Standards: Rigorous testing and quality assurance to ensure performance and durability.
Elite Partners
Direct collaboration with DHL, FedEx, UPS, TNT, and EMS to ensure maximum shipping efficiency.
Custom Logistics
Flexible options covering air freight, sea cargo, and express door-to-door delivery.
Secure Transit
Professional packaging and full-course tracking for peace of mind.
Our Advantage
Sourced for Excellence: We meticulously select only premium-grade raw materials.
Expert Craftsmanship: Our team comprises experienced technicians operating advanced machinery.
Proactive QC: We implement rigorous in-line inspections throughout every stage of production.
Zero-Risk Standards: A dedicated QC team performs final double-inspections, fully compliant with your chosen AQL standards before packaging.
Unwavering Consistency: We maintain a strict, non-negotiable commitment to top-tier quality.
fAQ
A1: Approximately 25-35 days after all specifications and order details are confirmed.
A2: We typically require a 30% deposit in advance with the remaining 70% balance due before shipment. Alternatively, we accept a 50/50 split depending on the final order quantity.
A3: We accept T/T (Telegraphic Transfer), PayPal, and Western Union.
A4: Free samples are available! Custom sample preparation takes about 3-5 days once all details are confirmed
ASTERISM Import And Export Co., Ltd.
Let's build a profitable future together. We sincerely welcome global clients for long-term strategic cooperation. Contact us today-our team is ready to respond to your inquiries swiftly.
ace01@eurus-cn.com +8613459576329
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